Free Compliance Tool

Co-Packer Audit Checklist

For CPG brands onboarding new co-manufacturers or conducting annual reviews, this tool helps create a detailed audit checklist. It ensures all critical areas from food safety to quality control are thoroughly assessed.

Co-Packer Audit Checklist

Enter your numbers below to calculate instantly

Your Inputs

Higher score for complex operations (e.g., wet processing, multiple lines).
Higher score for high-risk products (e.g., dairy, ready-to-eat meals).
Count of specific certifications needed (e.g., Organic, Gluten-Free, Kosher).
Desired minimum years of operation for the co-packer.
Total number of active production lines at the facility.
1 for basic compliance, 5 for in-depth operational review.

Your Results

Total Checklist Items
The total number of individual points to be audited.
Critical Compliance Items
Number of high-priority items related to food safety and regulatory compliance.
Estimated Audit Duration (Hours)
Recommended time commitment for conducting the on-site audit.
Recommended Auditor Expertise Level (1-5)
A score indicating the required skill level for the auditor (1=basic, 5=expert).

How This Calculator Works

This tool generates a tailored co-packer audit checklist based on your input regarding facility type, product category, and specific compliance needs. It covers key areas such as GMPs, HACCP, allergen control, pest management, and quality assurance protocols. The output provides a structured list of items for on-site evaluation.

When to Use This Tool

A CPG brand is evaluating a new co-packer for a sensitive product line.
The tool generates a detailed checklist, highlighting critical food safety and quality control points specific to high-risk products, ensuring thorough vetting before partnership.
An established CPG brand conducts its annual compliance review for an existing co-manufacturer.
The checklist helps identify any new non-compliance issues or areas for improvement based on updated regulations or internal standards, supporting continuous quality assurance.
A CPG brand needs to investigate recurring quality deviations from a co-packer.
The tool provides a focused audit checklist to pinpoint specific operational gaps, process failures, or training deficiencies contributing to the quality issues.

Common Questions

How often should I audit my co-packer?
Most CPG brands conduct annual audits, but high-risk products or new co-packers may require more frequent checks, such as bi-annually or quarterly, especially during the initial onboarding phase.
What's the difference between a food safety audit and a quality audit?
A food safety audit focuses on preventing contamination and ensuring product safety (e.g., HACCP, GMPs). A quality audit assesses consistency, specifications, and overall product attributes (e.g., ingredient quality, packaging integrity, finished product testing).
Can this tool adapt to different product types?
Yes, by adjusting the 'Product Risk Level' and 'Facility Complexity Score' inputs, the tool tailors the checklist to be more relevant for various product categories, from dry snacks to frozen meals or beverages.
What should I do after completing a co-packer audit?
After an audit, review findings with the co-packer, create a corrective action plan for any non-conformances, set clear deadlines, and schedule follow-up verification to ensure issues are resolved.

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